Provide users with intelligent winch and machine torque application technology

Autonomous response to blocking characteristics

Autonomous response to blocking characteristics

The motor torque estimation and control system developed by the SuGong team displays the motor’s dynamic load torque on the control system’s touchscreen. Based on the magnitude of the load torque and the trend of load resistance, the control system autonomously determines the motor’s load status and responds accordingly.

When the motor or machine is operating under light load, the system can autonomously respond according to the user’s selection: issuing an alarm notification, automatically switching to low-speed or high-speed operation, or delaying shutdown.

When the motor or machine is in an over-predefined load condition or an overload condition, the system can, according to the user’s selection, respond autonomously by issuing an alarm notification, automatically switching to low-speed operation, or delaying shutdown.

When the motor or machine shows a tendency to jam, the system will automatically shut down within 100 milliseconds.

The control system automatically detects whether the motor is experiencing overcurrent or phase failure. Once the motor enters a phase-failure condition, the system will immediately shut down within 50 milliseconds. If the motor’s current exceeds its rated current, the system can, according to the user’s preference, either trigger an automatic alarm or initiate a countdown shutdown (the approach time for shutdown is correlated with the degree of overcurrent).

The system automatically generates and stores graphs of the dynamic load torque and dynamic speed curves for motors or machines. Users can view and copy these graphs to analyze historical operating conditions and conduct research.

Basic Features Function Description
Dynamic Torque Display The system dynamically displays the motor or machine’s dynamic load torque on the touchscreen in the form of bar graphs, trend charts, and numerical values, enabling users to intuitively understand the current load resistance of the motor or machine.
Dynamic Speed Display The system dynamically displays the motor or machine’s current speed on the touchscreen in the form of bar graphs, trend charts, and numerical values, enabling users to intuitively grasp the motor or machine’s current speed.
Light-load judgment Once the torque load falls below the user-defined light-load threshold, the system will automatically determine that the operating state is a light-load condition.
Light-load autonomous response When the motor or machine is operating under light load, the system can autonomously respond according to the user’s selection: issuing an alarm notification, automatically switching to low-speed or high-speed operation, or delaying shutdown.
Judgment of Super-Predictive Load Blocking Once the torque load exceeds the predefined threshold for known resistance load set by the user, the system will automatically determine that the condition has entered an over-known resistance load state.
Autonomous Response to Over-Prediction and Load Blocking When the motor or machine is in a state of overload exceeding the preset threshold, the system can, according to the user’s selection, respond autonomously by issuing an alarm notification, automatically switching to low-speed operation, or delaying shutdown.
Overload Detection Once the torque load exceeds the rated resistance limit of the motor or machine, the system will automatically determine that an overload condition has been reached.
Overloaded Autonomous Response In an overload condition, the system can autonomously respond according to the user’s choice: issuing an alarm, automatically switching to low-speed operation, shutting down immediately, or initiating a countdown shutdown (the approaching time for shutdown is correlated with the degree of overload).
Judgment of the jamming trend When the blocking torque exceeds the blocking torque threshold and the motor speed shows a tendency toward stalling, the system will automatically determine that a blocking trend is occurring.
Autonomous Response to Jamming When the motor or machine shows a tendency toward jamming, the system will automatically shut down within 100 milliseconds.
Motor overcurrent protection The system displays the three-phase dynamic currents of the motor on the touchscreen. After the motor experiences overcurrent, the system can, according to the user’s selection, either trigger an automatic alarm or initiate a countdown shutdown (the approach time for shutdown is correlated with the degree of overcurrent).
Motor phase-loss protection Once the motor enters a phase-loss condition, the system will automatically shut down within 50 milliseconds.
Dynamic Load Curve Graph The system automatically generates and stores dynamic load curves for motors or machines, which users can view and copy to analyze historical operating conditions and conduct research.
Dynamic Speed Profile The system automatically generates and stores dynamic speed curves for motors or machines, which users can review and copy to analyze historical operating conditions and conduct research.

Online Application Consultation(Key elements: Rated tensile force, rated rope speed, maximum rope capacity, operating conditions, control functions, display parameters...)

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