Smart rope organizer
The intelligent rope-arranging device developed by the SuGong team is not mechanically linked to the main winch; users can retrofit it later onto the front end of existing winches that originally lacked rope-arranging functionality. Users can also adjust the spacing between the clamping rollers on the rope-arranging device’s head frame, enabling the device to accommodate winches equipped with steel wire ropes of various diameters.
Compared to traditional rope-arranging devices, the intelligent rope-arranging device developed by the Suzhou engineering team features human-like cognitive abilities, autonomous decision-making, automatic self-following, and adaptive responsiveness. It can dynamically detect the vertical deviation angle of the steel wire rope relative to the drum, autonomously drive the head frame to follow the rope arrangement, and allow the tensioning angle to be set independently. When the winch unwinds the rope, it maintains a zero-deviation angle during the unwinding process.
After the inner layer of the winch drum is fully wound with rope, the rope-dispensing device can automatically switch layers in a manner that mimics human operation. When winding the second layer following the layer change, the device can quickly take the lead to prevent rope overlapping. Once it has avoided rope overlap, it can swiftly return to the normal rope-pressing deflection angle...
Users can allow the rope-arranging device to automatically coordinate with the winch for rope arrangement, or they can independently use electric control to move the rope-guiding head assembly of the rope-arranging device left and right. Alternatively, users can manually operate the rope-guiding head assembly of the rope-arranging device to move it left and right.
Given its unique human-like thinking, judgment, and autonomous operating principles, the intelligent rope-arranging device developed by the SuGong team does not suffer from cumulative errors across multiple layers; each layer can arrange the ropes tightly and in an orderly manner.
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Basic characteristics |
Function Description |
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| Not mechanically connected to the main hoist. | Dynamically detects the vertical deviation angle of the steel wire rope relative to the drum. Based on the set pressing angle, the system autonomously drives the headstock frame to automatically arrange the rope. When the drum unwinds and releases the rope, it maintains a zero-deviation angle during rope release. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| Winch suitable for steel wire ropes of different specifications | Users can adjust the spacing of the clamping rollers on the rope-arranging machine’s headstock, enabling the rope arranger to be adapted to winches that handle steel wire ropes of different specifications. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| Easy to retrofit later. | Since the rope-arranging device is not mechanically linked to the main winch, users can directly install it at the front end of a winch that originally lacked rope-arranging functionality. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| There is no cumulative error. | Based on the set rope-pulling angle, the system autonomously drives the headframe to automatically arrange the ropes, with no cumulative error. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| Can be electrically and independently controlled. | When the winch is not in operation, the user can independently use electric control to move the rope-guiding head frame of the rope-dispensing device left and right. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| Can be manually controlled independently. | Before the winch is operated, the user can manually adjust the guide rope head frame of the rope-dispensing device to move it left and right. | |||||||||||||||||||||||||||||||||||||||||||||||||||||
| The wire rope’s layer-changing and direction-changing mechanisms are stable and reliable. | After the inner layer of the reel is fully wound with rope, the rope-arranging device can automatically switch layers in a manner that mimics human operation. When arranging the second layer following the layer change, the device can quickly move ahead to avoid rope overlapping. Once it has successfully avoided overlapping, it can swiftly return to the normal rope-pressure angle... | |||||||||||||||||||||||||||||||||||||||||||||||||||||
Online Order Inquiry(Key elements: flange spacing of the main hoist drum, distance from the hoist to the rope redirection point, maximum tensile force, wire rope diameter...)